Gemsa Factory Address: Deliklikaya Mah.Altınşehir Cad. Teskoop N9 /H13 Arnavutköy - İstanbul / Türkiye

Mining & Construction Rig & Equipment Manufacturer

 

 

5
+90 (212) 886 75 70

Support   7/24-365 : ( +90 531 699 21 12 )

 

 
 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
  
GEMSA 'S PRODUCT SOLUTIONS
Gemsa's and Partners wide range of drill rig components (like drill head, rod spinner, cyclone, splitter) are suitable for your old model Gemsa rig or with modification for your other brand rigs !

50 years experience with , we serve our customers in more than 86 countries with products and service focused on maximizing operator safety, high productivity with energy efficiency, and ergonomics. Gemsa and Gemsa's Partners wide range products is suited for a variety of applications, from underground to surface, including mineral exploration, mining, water well and hole drill for energy, as well as infrastructure reinforcement and development.

drıll heads (Rotatıon )

G - 90

Main application :    Marble, Granite and Limestone

Drilling method :   Down the hole (DTH)

Spindle :  2 3/8” API female

Driven by :  High torque motor

Rotation speed :  10-90 rpm

Drill head torque :  1020 Nm ( 752 lbf ft)

Working pressure :  150 bar ( 2.175 psi )




marmo

Gi- 90

Main application :   Surface Mining ; Quarrying. (Blast hole drill)

Drilling method :   Down the hole (DTH)

Spindle :  2 3/8” API female

Driven by :  Radial piston hydraulic motor


Option 1 : 

Rotation speed :  10-90 rpm

Drill head torque :  1.072 Nm ( 791 lbf ft )

Working pressure :  160 bar ( 2.320 psi )


Option 2 : 

Rotation speed :  10-90 rpm

Drill head torque :  1.674 Nm ( 1.234 lbf ft )

Working pressure :  160 bar ( 2.320 psi )


dth

GN- 300

Main application :   Geo-construction , Energy hole, Water well

Spindle :  2 3/8” API female

Driven by :  2 - High torque motors


Option 1 : 

Operating on serie : 

0 - 110 rpm / 3.000 Nm ( 2.213 lbf ft )

Operating on parallel : 

0 - 55 rpm / 6.000 Nm ( 4.425 lbf ft )


Option 2 : 

Operating on serie : 

10-100 rpm / 4.000 Nm ( 2.950 lbf ft )

Operating on parallel : 

10-50 rpm / 8.000 Nm ( 5.900 lbf ft )


Operating pressure :  180 bar ( 2.610 psi )

Make up / Brake out :  Torque control / Max. 210 bar ( 3.046 psi )


gemrok

GM- 250

Main application :   Reverse Circulation , Air Core

Spindle :  Floating spindle 4” ( 101,6 mm)

Driven by :  2 - High torque motors


Operating on serie : 

0 - 110 rpm / 3.000 Nm ( 2.213 lbf ft )

Operating on parallel : 

0 - 55 rpm / 6.000 Nm ( 4.425 lbf ft )


Operating pressure :  180 bar ( 2.610 psi )

Make up / Brake out :  Torque control / Max. 210 bar ( 3.046 psi )


nkg500

GM- 500

Main application :   Reverse Circulation

Spindle :  Floating spindle 4 ½ ” (114,3 mm)

Driven by :  2 - High torque motors


Operating on serie : 

10-100 rpm / 4.000 Nm ( 2.950 lbf ft )

Operating on parallel : 

10-50 rpm / 8.000 Nm ( 5.900 lbf ft )


Operating pressure :  180 bar ( 2.610 psi )

Make up / Brake out :  Torque control / Max. 210 bar ( 3.046 psi )



nkg500 2

GM- 950

Main application :  Core Drilling and Reverse Circulation

Gemsa model type :  MP - Topdrive

Spindle :  Floating spindle 4 ½ ” (114,3 mm)


Core Drill : 

1 st Gear @ 950 rpm (280 bar -4.060psi) :            913 Nm

1 st Gear @ 750 rpm (280 bar -4.060psi) :          1.155 Nm

1 st Gear @ 600 rpm (280 bar -4.060psi) :         1.445 Nm

1 st Gear @ 450 rpm (280 bar -4.060psi) :         1.956 Nm


RC- Reverse Circulation Drill :

2 nd Gear @ 90 rpm (280 bar -4.060psi) :         9.630 Nm

2 nd Gear @ 80 rpm (280 bar -4.060psi) :        10.834 Nm

2 nd Gear @ 70 rpm (280 bar -4.060psi) :          11.677 Nm


1

GM- 1500

Main application :  Core Drilling and Reverse Circulation

Gemsa model type :  MP - Topdrive

Spindle :  Floating spindle 4 ½ ” (114,3 mm)


Core Drill : 

1 st Gear @ 950 rpm (280 bar -4.060psi) :            913 Nm

1 st Gear @ 750 rpm (280 bar -4.060psi) :          1.155 Nm

1 st Gear @ 600 rpm (280 bar -4.060psi) :         1.445 Nm


RC- Reverse Circulation Drill :

2 nd Gear @ 90 rpm (280 bar -4.060psi) :        10.834 Nm

2 nd Gear @ 70 rpm (280 bar -4.060psi) :         13.476 Nm



1500


Top Hammer (Doofor Drıffter)
Designed for demanding enviroments.

Doofor designs and manufactures hydraulic rock drills, also known as drifters and top hammers.
Doofor provide original spare parts for a prolonged lifetime. Doofor rock drills have been installed in various new drill rigs, drill attachments, bolting equipment, rebuilds, and retrofits. The rock drills are fit for many industries.

DF430S

Nominal power class :                                   5 kW

Percussion pressure :                                 120 bar

(Percussion oil-flow) :                      45 litres/min

Rotation motor* :                                        20 cm3

Speed max. :                                      180–300 rpm

Torque* :                                                        100 Nm

Oil flow* :         15 litres/min (max. 25 litres/min)

Gear ratio :                                                        47/17

Lubrication :                    Air-oil mist, min. 125 g/h

Flushing air pressure. :                          12 bar max.

Flushing air flow :                    700-1200 litres/min

Flushing water flow :                     15–30 litres/min

Weight :                                                               50 kg

(*) Numbers given are for standard rotation motor (20cm³) with an intermittent pressure of 140bar [2031psi]. Motor options are 8cm³, 12.5cm³, 20 cm³, 32cm³, 40cm³. For professional use only as a component of a hydraulic system

 

Built for High-Performance

Doofor DF430S is lightweight, high-frequency rock drills designed for use in general excavations, quarrying and bolting.

DF430S uses R25 or R28 male shank adapter with air or water flushing. The rock drill is equipped with a separate flushing box.
Doofor DF430S is easy to maintain due to compact, modular design. DF430S can be used with a Doofor original drill feed system component kit.


1 df430s

Advance Technology

Drill Hole Size : 41 mm ( 1 3/5” )
Shank Size : Male R25, R28

Check Product Data

 

1- Lightweight

2- High-frequency rock drills

3- Air or water flushing

DF430X

Nominal power class :                                   5 kW

Percussion pressure :                                 120 bar

(Percussion oil-flow) :                      45 litres/min

Rotation motor* :                                        20 cm3

Speed max. :                                      180–300 rpm

Torque* :                                                        100 Nm

Oil flow* :         15 litres/min (max. 25 litres/min)

Gear ratio :                                                        47/17

Lubrication :                    Air-oil mist, min. 125 g/h

Flushing air pressure. :                                5-8 bar

Flushing air flow :                    700-1200 litres/min

Flushing water flow :                     15–30 litres/min

Weight :                                                                41 kg

(*) Rotation torque and oil flow values are for 20 cm³ rotation motor with intermittent pressure of 140 bar. Optional rotation motors are 8 cm³, 12.5 cm³, 20 cm³, 32 cm³ and 40 cm³. See the brochure for the full specifications.

 

High-Penetration Speed

Doofor DF430X rock drill is a high-frequency rock drill for general excavations, quarrying and bolting with hexagonal shank steels with a shank size of 108mm [4 ¼”] * 22mm [7/8”] or 25mm [1”].

The rock drill has a female hexagonal chuck. The rock drill has a through-piston flushing tube.
Light piston models DF410X and DF420X for limited oil flow platforms and for small hole diameters are available.
For this rock drill, Doofor offers carriage plates and a choice of hydraulic, pneumatic and mechanic steel retainers.





1 df430x

Advance Technology

Drill Hole Size : 41 mm ( 1 3/5” )
Shank Size : Male R25, R28

Check Product Data

 

1- Lightweight

2- High-frequency rock drills

3- Air or water flushing

4- Female hexagonal chuck.

5- Simple design , easy serviceability.

DF530S

Nominal power class :                                   10 kW

Percussion pressure :                          100-130 bar

(Percussion oil-flow) :                      55 litres/min

Rotation motor* :                                         32 cm3

Speed max. :                                               250 rpm

Torque* :                                                         175 Nm

Oil flow* :         15 litres/min (max. 25 litres/min)

Gear ratio :                                                        52/17

Lubrication :                    Air-oil mist, min. 125 g/h

Flushing air pressure. :                               5-12 bar

Flushing air flow :                    700-1200 litres/min

Flushing water pressure :                          5-12 bar

Flushing water flow :                    25–30 litres/min

Weight :                                                                77 kg

(*) Numbers given are for a standard rotation motor (32 cm³) at an intermittent pressure of 140 bar [2031psi]. Motor options are 8 cm³, 12.5cm³, 20 cm³, 32 cm³, 40 cm³ and 50 cm³.

 

Built for High-Performance

Doofor DF530S is a new generation high-power and high-frequency rock drill for general excavations, mining, and quarrying.

Suitable drill steels are 28 mm [1 ¹/8”] and 32 mm [1 ¼”] extension- and drifter steels. The rock drill is equipped with a separate side flushing box.
Flushing can be done with water or air.

The rock drill can be equipped with an R28 or an R32 -male shank adapter (striker bar).
Optimal maximum hole diameter for the DF530S is 45 mm [1 ¾”].





550s

Advance Technology

Drill Hole Size : 45 mm ( 1 3/4” )
Shank Size : Male R28, R32

Check Product Data

 

1- New generation high-power

2- High-frequency rock drills

3- Air or water flushing

4- R28 / R32 male shank adapter (striker bar)

5- Simple design , easy serviceability.

DF530X

Nominal power class :                                   10 kW

Percussion pressure :                          100-130 bar

(Percussion oil-flow) :                      55 litres/min

Rotation motor* :                                         32 cm3

Speed max. :                                       150-300 rpm

Torque* :                                                        175 Nm

Oil flow* :         15 litres/min (max. 25 litres/min)

Gear ratio :                                                        52/17

Lubrication :                   Air-oil mist, min. 125 g/h

Flushing air pressure. :                              5-12 bar

Flushing air flow :                   700-1200 litres/min

Flushing water pressure :                         5-12 bar

Flushing water flow :                          40 litres/min

Weight :                                                              55 kg

(*) Numbers given are for standard rotation motor (32 cm³) with an intermittent pressure of 140 bar [2031psi]. Motor options are 8 cm³, 12.5 cm³, 20 cm³, 32 cm³, 40 cm³ and 50 cm³.

 

High-Power, High-Frequency

Doofor DF530X is a new generation high-power and high-frequency rock drill for general excavations and dimensional stone quarrying.

The rock drill is equipped with a hexagonal female chuck for rod shank sizes of 108 mm [4 ¼”] * 22 mm [7/8”] or 25 mm [1”].
The rock drill can use water or air flushing. The rock drill has a through-piston flushing tube and is enhanced with flushing tube lubrication.

For this rock drill, Doofor offers carriage plates and a choice of hydraulic, pneumatic and mechanic steel retainers.

Optimal maximum hole diameter for the DF530X is 45 mm in hard rock.





550X

Advance Technology

Drill Hole Size : 45 mm ( 1 3/4” )
Shank Size : 108 mm [4 ¼”] * 22 mm [7/8”] or 25 mm [1”].

Check Product Data

 

1- New generation high-power

2- High-frequency rock drills

3- Air or water flushing

4- Simple design , easy serviceability.

DF538L-BLTG

Nominal power class :                                   13 kW

Percussion pressure :                          110-140 bar

(Percussion oil-flow) :                65-85 litres/min

Rotation motor* :                                     2*32 cm3

Speed max. :                                               250 rpm

Torque* :                                                        295 Nm

Oil flow* :  2*15 litres/min (max. 2*25 litres/min)

Gear ratio :                                                        57/22

Lubrication :                    Air-oil mist, min. 150 g/h

Flushing air pressure. :                                5-7 bar

Flushing air flow :                 1500-2500 litres/min

Flushing water pressure :                              12 bar

Flushing water flow :                          40 litres/min

Weight :                                                              83 kg

(*) Numbers given are for two standard rotation motors (32 cm³) with an intermittent pressure of 140 bar [2031psi]. Motor options are 8 cm³, 12.5 cm³, 20 cm³, 32 cm³, 40 cm³ and 50 cm³.

 

Highly Efficient Hyd. Rock Drill

Doofor DF538L-BLTG is a hydraulic drifter for grout injection, tunneling work, and mining.

Typical applications include narrow vein jumbos. The Doofor DF538L-BLTG has two rotation motors for high torque. Rotation gear is robust and durable for surface and underground use.

The rock drill is equipped with a single-piece flushing box with grease lubricated flushing seals and multiple flushing leak indicator channels.
In addition to grouting fluids, flushing can also be done with water or air. The Doofor DF538L-BLTG is designed to drill up to 57 mm diameter drill holes in hard rock.





538L

Advance Technology

Drill Hole Size : 57 mm ( 2 1/4” )
Shank Size : R32, R38, T38

Check Product Data

 

1- Highly efficient hydraulic rock drill.

2- Two rotationnmotors capable of generatingu0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; high levels of torque.

3- Robust gearbox which maximizes durability.

4- Simple design , easy serviceability.

DF540L

Nominal power class :                                   14 kW

Percussion pressure :                                  140 bar

(Percussion oil-flow) :                       90 litres/min

Rotation motor* :                                         80 cm3

Speed max. :                                               250 rpm

Torque* :                                                        504 Nm

Oil flow* :          30 liters/min (max 80 liters/min)

Gear ratio :                                                        65/40

Lubrication :                    Air-oil mist, min. 200 g/h

Flushing air pressure. :                                5-7 bar

Flushing air flow :                            4000 liters/min

Flushing water flow :                          150 litres/min

Weight :                                                              132 kg

(*) Numbers given are for standard rotation motor (80 cm³) at an intermittent pressure of 275 bar [3989psi]. Motor options are 80 cm³, 100 cm³, 125 cm³, 160 cm³, 200 cm³, 250 cm³.

 

Robust & Durable

Doofor DF540L is a hydraulic rock drill designed for bolting, general excavations, and underground production drilling.

The DF540L has a very low overhead, only 82.5 mm from the drill center line. The rotation motor of the DF540L can be installed on the right-hand or the left-hand side.
The drifter is completely horizontally symmetric so that it can be installed in a variety of positions.

Flushing media can be water or air. The patented DF540L is an excellent bolting hammer with its low physical length and rugged, powerful rotation mechanism. The rock drill can be equipped with male R32, R38 and T38.
This rock drill can be equipped with stainless steel, separated flushing head for underground mining, bolting and grouting (BLT-version), which can also use female FR28 and FR32 shank adapters. Conversion from DF540L to DF540L-BLT is possible with a field conversion kit.
Optimal maximum hole diameter for the DF540L is 64 mm.





540L

Advance Technology

Drill Hole Size : 64 mm ( 2 1/2” )
Shank Size : R32, R38, T38, FR28, FR32
The rock drill can be equipped with male R32, R38 and T38.

Check Product Data

 

1- Highly efficient hydraulic rock drill.

2- Low overhead design,

3- BLT-version underground mining, boltingu0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; and grouting

4- Simple design , easy serviceability.

DF550L

Nominal power class :                                    17 kW

Percussion pressure :                                  160 bar

(Percussion oil-flow) :               90-120 litres/min

Rotation motor* :                                        125 cm3

Speed max. :                                                250 rpm

Torque* :                                                        796 Nm

Oil flow* :          40 litres/min (max 90 litres/min)

Gear ratio :                                                        65/40

Lubrication :                    Air-oil mist, min. 200 g/h

Flushing air pressure. :                                 5-7 bar

Flushing air flow :                            4000 liters/min

Flushing water flow :                          150 litres/min

Weight :                                                              152 kg

(*) Motor options are 80 cm³, 100 cm³, 125 cm³, 160 cm³ and 200 cm³ (left-hand side only). Number given is for standard rotation motor (125 cm³) at an intermittent pressure of 275 bar [3989psi].

 

Robust & Durable

Doofor DF550L is a high-frequency hydraulic rock drill specially designed for underground production drilling and tunneling.

The DF550L has a very low overhead, only 84 mm from the drill center line. The rotation motor of the DF550L can be installed on the right-hand or the left-hand side. The rock drill has a separated flushing box. Flushing media can be water or air.

It can be equipped with shank adapters (striker bars) R32, R38, T38 and T45. It can also be equipped with stainless steel, separated flushing head for underground mining, bolting and grouting. The DF550L can be equipped with heat resistant sealing for tap hole drilling.
Optimal maximum hole diameter for the DF550L is 76 mm.





550l

Advance Technology

Drill Hole Size : 76 mm ( 3” )
Shank Size : R32, R38, T38, T45

Check Product Data

 

1- Highly efficient hydraulic rock drill.

2- Low profile, only 84mm from drill center line.

3- BLT-version underground mining, boltingu0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; and grouting

4- Simple design , easy serviceability.

DF550S

Nominal power class :                                    17 kW

Percussion pressure :                                  160 bar

(Percussion oil-flow) :               90-120 litres/min

Rotation motor* :                                        125 cm3

Speed max. :                                                250 rpm

Torque* :                                                        796 Nm

Oil flow* :          40 litres/min (max 90 litres/min)

Gear ratio :                                                        65/40

Lubrication :                    Air-oil mist, min. 200 g/h

Flushing air pressure. :                                 5-7 bar

Flushing air flow :                            4000 liters/min

Flushing water flow :                          150 litres/min

Weight :                                                              178 kg

(*) Motor options are 125 cm³, 160 cm³ and 200 cm³. Number given is for standard rotation motor (125 cm³) at an intermittent pressure of 275 bar [3989psi].

 

Robust & Durable

Doofor DF550S is a high-frequency hydraulic rock drill specially designed for surface production drilling and general tunnel work.

The rotation motor of the DF550S is installed on the top side of the rock drill. The rock drill has a separated flushing box. Flushing media can be water or air. Flushing parts are available in brass or in stainless steel to avoid corrosion caused by saline water. Optimal maximum hole diameter for the DF550S is 76 mm [3”]. The rock drill can be equipped with shank adapters (striker bars) R38, T38, and T45.

This rock drill can be equipped with stainless steel, separated flushing head for underground mining, bolting, and grouting.





550ss

Advance Technology

Drill Hole Size : 76 mm ( 3” )
Shank Size : R38, T38, T45

Check Product Data

 

1- Highly efficient hydraulic rock drill.

2- Low profile, only 84mm from drill center line.

3- BLT-version underground mining, boltingu0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; and grouting

4- Simple design , easy serviceability.

DF560L-DF560S

Nominal power class :                                   20 kW

Percussion pressure :                                   150 bar

(Percussion oil-flow) :                110-130 litres/min

Rotation motor* :                                         160 cm3

Speed max. :                                                 250 rpm

Torque* :                                                         975 Nm

Oil flow* :           40 litres/min (max 90 litres/min)

Gear ratio :                                                        65/40

Lubrication :                    Air-oil mist, min. 200 g/h

Flushing air pressure. :                                 5-7 bar

Flushing air flow :                            4000 liters/min

Flushing water flow :                          150 litres/min

Weight :                                                              175 kg

(*) Motor options are 80 cm³, 100 cm³, 125 cm³, 160 cm³ and 200 cm³ (left-hand side only). Number given is for standard rotation motor (160 cm³) at an intermittent pressure of 275 bar [3989psi].

 

Next gen. Hydraulic Rock Drill

Doofor DF560L is a high-frequency hydraulic rock drill specially designed for underground production drilling and tunneling.
The DF560L has a very low overhead, only 84mm from the drill center line.

The rotation motor of the DF560L can be installed on the right hand or the left hand side. The rock drill has a separated flushing box. Flushing media can be water or air. Flushing parts are available in brass or in stainless steel to avoid corrosion caused by saline water.

Optimal maximum hole diameter for the DF560L is 89 mm [3 ½”]. The rock drill can be equipped with shank adapters (striker bars) R38, T38, and T45. This rock drill can be equipped with stainless steel, separated flushing head for underground mining, bolting, and grouting.

Doofor DF560S is a high-frequency hydraulic rock drill specially designed for surface production drilling and general tunnel work. The rotation motor of the DF560S is installed on the top side of the rock drill. The rock drill has a separated flushing box. Flushing media can be water or air. Flushing parts are available in brass or in stainless steel to avoid corrosion caused by saline water.





560L
560s

Advance Technology

Drill Hole Size : 89 mm ( 3 1/2” )
Shank Size : R38, T38, T45

Check Product Data

 

1- High-frequency hydraulic rock drill

Specially designed for underground production drilling and tunneling.

2- Patented percussion channeling

Minimizes the number of parts requiring maintenance, making this rock drill one of the best on the market in terms of power to weight ratio.

3- BLT-version underground mining, boltingu0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; u0026nbsp; and grouting

4- Very low overhead

Only 84mm from the drill center line.


Mast & Feed Group
Designed for demanding enviroments.

For us, productivity means faster drilling while consume less fuel and maintaining productivity throughout the useful life of a product. We build our drill mast attachments to integrate with your existing excavators by building mounting attachment systems. We can also support our clients to choose right excavator , and rebuild it like drilling machine. Modular design structure allows for multiple drilling applications by changing suitable components for the job! We build complete drilling packages for down the hole drilling or can be top hammer for any application,
Please contact us for your needs !

Carrier selection:                                             1.2t - 15t

Drilling method :                          DTH / Top hammer

Drilling method :                           DTH / Top hammer

Alternative use :                     Crushing & Demolition

We design according to our customer needs ! Please contact us for more detail.

 

Built for High-Performance

We focus on excavators to make them more flexible , so can do different tasks like, excavations, loading, and drilling. Wide working radius and the good maneuverability of the excavator is the main advantage. We can also use our partner Darda suitable equipments for crushing and demolition jobs.

 

Enjoyable Working Environment

Providing the required power for the job with the advantage of having high performance in different working fields plus operator comfort and safety together with an enjoyable working environment.

bobcat 1




29

1- Outstanding performance

By working fast, productively and efficiently

2- Dynamic

High productivity and operational flexibilty in tough conditions in field or in city.

3- Drilling more efficient

Due to the wide working radius and maneuverability !

bobcat 4


Safe Rod Handlıng Group
Designed for Mineral Exploration drill rigs

Productivity means faster drilling operation , non-stop, in a safe and secure way. Gemsa model operator control rod handler ( Manipulator ) supports our clients with hand free drilling while loading, unloading drill rods to drill string.

Hands-free drill pipe handling

Gemsa specially design, operator control rod handler "Manipulator" system for multipurpose rigs to efficient handling and positioning of drill rods in a safe way.

Gemsa Rod Handler

General use :                                           Gemsa top drive rig

Rig type :                                                                        MP / RC

Hydraulic :                            All functions powered from rig

Movement :                                              From vertical to 45°

Control :                               Manuel control near magazine

Optional :                                Cable / Radio remote control

Rod Mag. Capacity :     30 rods 3-6mt (4 1/2” (114,3 mm))

Rod Mag. Capacity* :        40 rods 3-6 mt (4” (101,6 mm))

 

Advantages !

* Eliminate manual handling (adding/removing) rods from drill string.

* Simple and smooth operation control.

* Keeps operator / offsider well clear of the work zone.

* Can pick up rods from rod mag./truck/racks.

* Heavy robot arm, durable & robust.

* High torque rotary actuators.

* Safety stops limits

MAG 2




ROD HANDLER 2

1- Safe and secure

Safe human & machine interaction

2- Easy to operate , continuous drilling

3- Fast u0026 Accurate Manipulator

Precise positioning of rods to drill string

4- Operational flexibility

For non-stop, hand free drilling, Gemsa rod handler makes loading, unloading drill rods easy. Even be handled from truck or trailer parked near the rig.

CLAMP


Core drıll rıg parts & rıg component
Designed for Mineral Exploration drill rigs - Experienced & Proven

Reliable and compact drill rig can meet requirements in an impressive range of applications even in toughest conditions. Our drill rigs and sub components are based on proven and tried technology an simple design, which ensures continuous and uninterrupted operation even in the harshest conditions. All below components used and tested on our deep hole drill rigs GEMEX MP 1500 H model. (First MP 1500 H, top drive Multi-purpose drill rig manufactured by Gemsa on date 15.10.2012 and reached 2300 mt (Cooper/ Gold mine) and now on date 17.02.2024 they reached NQ 2410,8 m in Serbia.)

These components are suitable for your old model Gemsa rig or with modification for your other brand rigs !

Powerful & Secure rod handling

Gemsa GMR -Rod Spinner is a compact tool capable of making up and breaking out of drill rod threads during rod tripping operations. Designed to handle BQ, NQ, HQ, PQ, PWT rods and NW, HW casings without replacing jaws, this tool offers optimum productivity to the user and save time of the drill crew by fast and secure make up and break out operations.

Gemsa's GMR-SPINN

General use :                           Mineral exploration drill rigs.

Rig type :                       MP / Core Drill. Fit other brand rigs.

Hydraulic :                            All functions powered from rig

Model type :                       Chuck type floating rod spinner

Control :                                        Adjustable torque control

Max. torque ( Make up) :                    2.100 Nm (1.555 lbf ft)

Max. torque ( Breakout) :                 3.000 Nm ( 2.220 lbf ft)

Capacity :                          BQ, NQ, HQ, PQ & NW, HW casing

 

Safe work environment

* Reduces the use of stillsons and hand tools that are acknowledged as consistent cause of injury and risks resulting from operator or offsider fatigue.

* Eliminates Carpal Tunnel Syndrome injury caused by screwing of rods manually.

* Provides a consistent pre-torque joint in the drill string, extend drill rod thread life.

rod sp

Benefits !

• Make up and break out functions are performed using the same jaws for BQ, NQ, HQ, PQ drill rods and PWT, NW and HW casing.

• The pre-torque pressures can be set to suit rod size. Ease of use by single lever operation.

• Self-centering on the drill rod with a simple funnel style rod guide.
• GMR-Spinn is mounted on floating supporter arm which ensures no load is applied on the threads, causing premature wear.

• Outside housing guides the rods to slide against the spinner box when being pulled up the mast.

• Swings out of the way when not in use.


6a

Safe Operation

Chuck type floating rod spinner with adjustable torque control
( Make up : 2.100 Nm (1.555 lbf ft), Breakout : 3.000 Nm ( 2.220 lbf ft) ) and side swing in mounting. Self-centering by three-jaws on the drill rod with a simple funnel style rod guide. GMR-Spin is mounted on a fully floating supporter arm which ensures no load is applied on the threads, causing premature wear. Housing guard allows rod to slide against the spinner box when being pulled up the mast.

Expert Engineering

Designed for mineral exploration drill rigs. Easy to fit other brands drill rigs.

rod sp 2
1- Safe Operation

Safe human & machine interaction

2- Easy to operate , high performance

BQ, NQ, HQ, PQ drill rods and PWT, NW and HW casing. Make up and break out functions are performed using the same jaws.

3- Guides the rods

Self-centering on the drill rod with a simple funnel style rod guide.

4- Operational flexibility

Swings out of the way when not in use. GMR-Spinn is mounted on floating supporter arm which ensures no load is applied on the threads, causing premature wear.

5- Increasing drill rod thread life !

Gemsa 's Rod Clamp

Gemsa's rod clamps ( foot clamps )are eccentrically loaded, hydraulically operated, allowing for a higher weight holding capacity drill rig component.

▪ With easily replaceable Inserts , our product suitable for PQ, HQ, NQ, BQ and PWT.

▪ There is no need to rely on luck. Our safe rod clamp holds the drill string concentric and prevents it from dropping down the hole.

▪ Integrated with hydraulic torque control while holding drill string.

▪ Proven on NQ 2410,8 m deep hole drill.


Expert Engineering

Designed for mineral exploration drill rigs. Easy to fit other brands drill rigs.




7

1- Guides the rods

Self-centering on the drill rod with a simple funnel style rod guide.

2- Increasing drill rod thread life !

Gemsa 's Top Breaker

Gemsa's top breaker is eccentrically loaded, hydraulically operated, perfect assistance for rod break out operation if rod spinner not available on rig.

▪ With easily replaceable Inserts , our product suitable for PQ, HQ,             NQ,BQ and PWT.

▪ Integrated with hydraulic torque control while holding drill string.

▪ Proven on Gemcor RD 15 model drill rig.


Expert Engineering

Designed for mineral exploration drill rigs. Easy to fit other brands drill rigs.






TOP BREAKER

1- Guides the rods

Self-centering on the drill rod with a simple funnel style rod guide.

2- Increasing drill rod thread life !

Gemsa 's Main Winch

Main application :  Core Drilling (Chuck Drive) / (Top Drive) 

 

Model - 1 :  
* Pull capacity (single line ) : 120 kN ( 26.976 lbf )
* Winch speed : 40 m/min (31 ft/min)
* Rope size : 16 mm ( 0,63 in )
* Winch over ride safety.  

 

Model - 2 :  
* Pull capacity (single line ) : 180 kN ( 40.466 lbf )
* Winch speed : 0- 40 m/min (0- 31 ft/min)
* Rope size : 22 mm ( 0,86 in )
* Winch over ride safety.  

 

Model - 3 :  
* Pull capacity (single line ) : 220 kN ( 49.458 lbf )
* Winch speed : 0- 40 m/min (0- 31 ft/min)
* Rope size : 24 mm ( 0,94 in )
* Winch over ride safety.  

 

Model - 4 :  
* Pull capacity (single line ) : 250 kN ( 56.202 lbf )
* Winch speed : 40 m/min (31 ft/min)
* Rope size : 22 mm ( 0,86 in )
* Winch over ride safety.  




maın winch

Expert Engineering

Gemsa model hoists are specially designed for mineral exploration drill rigs and easy to fit other brands drill rigs. Also they can be used for you in a wide variety of applications.

Deliver high line pulls, fast line speeds

Integrated gearbox inside the drum

Easy-to-access, allows for servicing with cable in place.
With Anti-friction bearings for long service life.

Gemsa 's Wireline Winch

Main application :  Core Drilling  

 

Model - 1 :  
* Pull capacity : 9 kN (2021 lbf)
* Rope capacity : 1500 m x 6 mm ( 4920 ft x 1/4")
* Speed : 240 m/min ( 788 ft/min )  

 

Model - 2 :  
* Pull capacity : 9 kN (2021 lbf)
* Rope capacity : 1800 m x 6 mm ( 5904 ft x 1/4")
* Speed : 240 m/min ( 788 ft/min )  

 

Model - 3 :  
* Pull capacity : 11 kN ( 2.473 lbf )
* Rope capacity : 2700 m x 8 mm ( 8.858 ft x 0.314)
* Speed : 300 m/min ( 984 ft/min )  

 




wireline

Expert Engineering

Gemsa model hoists are specially designed for mineral exploration drill rigs and easy to fit other brands drill rigs. Also they can be used for you in a wide variety of applications.


RC drıll rıg parts & rıg component
Designed for Reverse Circulation drill rigs - Experienced & Proven

Will be updated soon ! .

Gemsa's RC Equipments

Will be updated soon.

 


11


aır lıne systems

Portable / Stationary 

Air Lubricators provide lubrication for most general air preparation applications in a pneumatic system. Gemsa Air Lubricators provide optimum and uniform lubrication with fine adjustment, including those with simple piping arrangements.

It is extremely important that an adequate supply of the correct type of rock drill oil is constantly fed to the hammer while it is operating. Failure to do so will quickly lead to excessive component wear and if the oil supply is cut off for any reason, the piston will quickly seize inside the wear sleeve, resulting in irreparable damage to both components. An air line lubrication system should be installed, preferably on the drill rig.

lubo 7


lubo 2
Product Solutions

* Gemsa Air Lubricators capacity from 5 lt to 150 lt . 

Expert Engineering

Our air line lubricator tanks , pressure vessels tested and certificated.

Drilling Application- DTH 

The lubricator reservoir should be of sufficient capacity to supply the required volume of rock drill oil for a full shift.
It is equally important that the lubricator system must be adjustable and have a visual check to ensure the lubricator does not run out of oil. Gemsa design air lubricators according to above needs and specifications. Also as a good general guide, Bulroc hammers require a third of a point of oil per 100 cfm of air through the hammer (0.07 liter per meter cubed). The amount of lubrication oil should be increased by 50% when drilling with water or foam. When new drill pipes are added to the drill string, it is recommended that a half pint (quarter of a liter) of rock drill oil is poured into the pipe to provide a good internal coating and helps prevent the hammer from running dry at any time.
The grade of rock drill oil will be determined by the ambient temperature at the drilling site. If the ambient temperature is between 0 and 25 degrees centigrade, then a 30 grade oil should be used. If the ambient temperature is greater than 250 degrees centigrade, then use a 50 grade oil.

 


lubo 4


rıg accessorıes

Key Benefits 

The variable hydraulic generator & welder system is used to produce electricity on drill rig.

The system has great benefits.

Completely customizable electric power solution. Always ready for use, saves time while maintenance. Standard models generate high quality electricity with the output power up to 80 kVA for all AC-powered electric appliances.
Automatic frequency control regulates the frequency exactly to 50 or 60 Hz depending on the model.

Features 

Automatic voltage control maintains voltage at steady level according to electric load.
Hydraulic Generator operates with a compact hydraulic motor with low operating sound.
Standard models with NEMA 3 rating Standard models with IP23 and IP54 protection classifications, CE marked.
Overload protection, safety earth leakage relay.
Residual current circuit breaker. 3 or 5 pin sockets as standard.

welding


welder

High Pressure Water Solutions 

Hydraulic High Pressure Water Pump converts the hydraulic power of a mobile machine into high-pressure water for various applications.

The high-pressure water can be used for effective, everyday pressure washing work in mobile use but there are also a number of other applications. The High-pressure water applications’ water consumption is low. They are time-saving and cost-effective. The compact hydraulic equipment is easy to install on machines, vehicles and vessels.

 

water pump

 

water

Winch Applications 

Hydraulic vehicle-mounted winches used on, drill rigs , rescue and recovery vehicles, cargo trucks, trailers and heavy equipment transporters, armoured fighting vehicles, off road vehicles, tractors, loaders and earthmovers, fire engines, high tension line stringing rigs and many other applications.

Winches can be used in tropical and arctic climates as well as in the dry, dusty desert landscape.

They can withstand temperatures ranging from –49°C to +55°C. All control devices for the winches can meet EMC requirements according to MILSTD461F.

 


towing winch

Precision 

For optimum penetration levels in various drilling conditions, to crush rock effectively it is imperative to maintain a precise button protrusion and button profile for each carbide tip.

Thanks for grinding systems. When combined with a regular, comprehensive maintenance routine, these systems can effectively improve efficiencies and reduce operating costs.

Grinding systems are capable of restoring the profile of tungsten carbide tips on any type of button bit, including DTH bits, Threaded, and Raise Bore Cutters.

• Size: from smaller 26mm (1") bits to oversized 1100mm (43") bits
• Environment: from small operations to large-scale production environments and remote locations including underground and surface drilling, and mobile grinding stations.
• Budget: economical solutions are available for budget sensitive operations that require small diameter drill bits and/or low volumes.
• Mounting: CME systems can be rig mounted or stationary.
• Operation: hydraulic, pneumatic or electric options are all available.

 


bit grinder