GEMSA DRILL RIG PARTS & EQUIPMENTS
Gemsa wide range drill rig parts and equipments are suitable for your old model Gemsa ,or other brands.
Design criteria
Your new work mate designed to save time and maintain flexibility during transportation of many different equipments and materials on difficult sites, with great versatility in a safe and cost effective way. Gemsa offers you track carriers with their extensive range of standard features and options to increase your productivity! & Save your time!
Customizable !
We do custom designed on request based on our extensive experience and engineering to meet different types of application for our customers.
Top performance
Machine overcomes the rugged terrain in site environment with top performance from strong, structurally sound undercarriages and high strength heavy duty frame.
With powerful, reliable and economical versatile diesel engine, Stage 2, 3 and 5 options ( according to working enviroment condition), we reach smooth and vibration-free operation with low noise level, featured with high torque at low fuel consumption.
Flexibility during transport
* High strength heavy duty frame build up unalloyed structural steel. All profiles certificated.
* Hydraulic leveling jacks make setup fast and easy.
* Underbelly fuel tank hidden under high strenght frame
* Foldable walkways and removable handrails for safety and ease of maintenance work
Accessories
* Standard machine lighting LED - Tramming and service lights.
* Standard lockable tool boxes - HD steel work bench with HD workvice
* Optional operator cabin selection
* Optional remote control for tramming
* Optional air compressor and booster compressor packs
* Optional crane winch
* Optional extra underbelly water and fuel tanks
* Optional welding & generator powered by hydraulic
* Optional water & foam pump powered by hydraulic
* * Machine can be design according to your needs , so we can add possible extra equipment on it !
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
Powerful & Secure rod handling
Gemsa GMR -Rod Spinner is a compact tool capable of making up and breaking out of drill rod threads during rod tripping operations. Designed to handle BQ, NQ, HQ, PQ, PWT rods and NW, HW casings without replacing jaws, this tool offers optimum productivity to the user and save time of the drill crew by fast and secure make up and break out operations.
Safe work environment
* Reduces the use of stillsons and hand tools that are acknowledged as consistent cause of injury and risks resulting from operator or offsider fatigue.
* Eliminates Carpal Tunnel Syndrome injury caused by screwing of rods manually.
* Provides a consistent pre-torque joint in the drill string, extend drill rod thread life.
GMR-Spin
• Make up and break out functions are performed using the same jaws for BQ, NQ, HQ, PQ drill rods and PWT, NW and HW casing.
• The pre-torque pressures can be set to suit rod size. Ease of use by single lever operation.
• Self-centering on the drill rod with a simple funnel style rod guide.
• GMR-Spin is mounted on floating supporter arm which ensures no load is applied on the threads, causing premature wear.
• Outside housing guides the rods to slide against the spinner box when being pulled up the mast.
• Swings out of the way when not in use.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
You Dream, We Build !!!
Every drilling and construction operation there is a need to move equipment and materials to site across rough terrain in a safe and cost effective way. These machines act as an offsider in mining and construction operations with their great versatility.
We are working with our clients to build much more effective service trucks to maintain flexibility and save time. We can supply trucks or build the system on customer own support vehicle.
Trucks
According to your needs, we can supply suitable trucks for your operation (6x6- 6x4 ), or we can use your own vehicle.
Accessories
* Four / two hydraulic jacks can be assemble on truck according to machine operation conditions and customer needs.
* Foldable walkways and removable handrails for safety and ease of maintenance work.
* Stainless steel water and fuel tank.
* Manual hand pump or 24V fuel pump with gauge can be assembled on the deck.
* Multiple crane winch options according to customer needs.
* Rod carrier can be assemble on truck frame according to machine operation and customer needs.
* Wide-range of auxiliary air compressor options, according to customer needs and machine operating condition, can be assembled on the deck.
* Great flexibility with extensive range of equipment and accessories.
Portable / Stationary
Air Lubricators provide lubrication for most general air preparation applications in a pneumatic system. Gemsa Air Lubricators provide optimum and uniform lubrication with fine adjustment, including those with simple piping arrangements.
It is extremely important that an adequate supply of the correct type of rock drill oil is constantly fed to the hammer while it is operating. Failure to do so will quickly lead to excessive component wear and if the oil supply is cut off for any reason, the piston will quickly seize inside the wear sleeve, resulting in irreparable damage to both components. An air line lubrication system should be installed, preferably on the drill rig.
Drilling Application- DTH
The lubricator reservoir should be of sufficient capacity to supply the required volume of rock drill oil for a full shift.
It is equally important that the lubricator system must be adjustable and have a visual check to ensure the lubricator does not run out of oil. Gemsa design air lubricators according to above needs and specifications. Also as a good general guide, Bulroc hammers require a third of a point of oil per 100 cfm of air through the hammer (0.07 liter per meter cubed). The amount of lubrication oil should be increased by 50% when drilling with water or foam. When new drill pipes are added to the drill string, it is recommended that a half pint (quarter of a liter) of rock drill oil is poured into the pipe to provide a good internal coating and helps prevent the hammer from running dry at any time.
The grade of rock drill oil will be determined by the ambient temperature at the drilling site. If the ambient temperature is between 0 and 25 degrees centigrade, then a 30 grade oil should be used. If the ambient temperature is greater than 250 degrees centigrade, then use a 50 grade oil.
Rubber and Steel Tracked Undercarriages
We can supply a complete range of steel and rubber track solutions for your Gemsa rigs and the entire spectrum of crawler machine applications, covering Agricultural, Recycling, Material Processing and Construction vehicles.
we will be happy to support your global business with unrivalled Crawler Track Systems and Spare Parts, designed to suit every industry sector.
Crawler Track Systems
According to your needs, we can supply suitable track systems for your operation.
* Rubber track systems from 1.500 kg up to 11.000 kg
* Steel track systems form 4.000kg up to 60.000 kg
Frame Connection Types
* Weld-On Track Systems
A plain sided frame allows the customer to use their own connection methods and to incorporate the track system into an existing chassis design.
* Bracketed Track Systems
Using machined plates, our mounting brackets can provide the customer with a simple ‘bolt-on’ solution that reduces assembly time and increases the serviceability of the machine.
* Extendable Track Systems
Variable width track system enables the machine to navigate the smallest of spaces and, when extended, provide the machine with superb stability.
* Oscillating Track System
Oscillating track systems may provide benefits to equipment operators such as improved traction, improved stability, and smoother rides over undulating terrain.
Key Benefits
The variable hydraulic generator & welder system is used to produce electricity on drill rig.
The system has great benefits.
Completely customizable electric power solution. Always ready for use, saves time while maintenance.
Standard models generate high quality electricity with the output power up to 80 kVA for all AC-powered electric appliances.
Automatic frequency control regulates the frequency exactly to 50 or 60 Hz depending on the model.
Features
Automatic voltage control maintains voltage at steady level according to electric load.
Hydraulic Generator operates with a compact hydraulic motor with low operating sound.
Standard models with NEMA 3 rating Standard models with IP23 and IP54 protection classifications, CE marked
Overload protection, safety earth leakage relay
Residual current circuit breaker. 3 or 5 pin sockets as standard
High Pressure Water Solutions
Hydraulic High Pressure Water Pump converts the hydraulic power of a mobile machine into high-pressure water for various applications.
The high-pressure water can be used for effective, everyday pressure washing work in mobile use but there are also a number of other applications. The High-pressure water applications’ water consumption is low. They are time-saving and cost-effective. The compact hydraulic equipment is easy to install on machines, vehicles and vessels.
Precision
For optimum penetration levels in various drilling conditions, to crush rock effectively it is imperative to maintain a precise button protrusion and button profile for each carbide tip.
Thanks for grinding systems. When combined with a regular, comprehensive maintenance routine, these systems can effectively improve efficiencies and reduce operating costs.
Grinding systems are capable of restoring the profile of tungsten carbide tips on any type of button bit, including DTH bits, Threaded, and Raise Bore Cutters.
• Size: from smaller 26mm (1") bits to oversized 1100mm (43") bits
• Environment: from small operations to large-scale production environments and remote locations including underground and surface drilling, and mobile grinding stations
• Budget: economical solutions are available for budget sensitive operations that require small diameter drill bits and/or low volumes
• Mounting: CME systems can be rig mounted or stationary
• Operation: hydraulic, pneumatic or electric options are all available
Winch Applications
Hydraulic vehicle-mounted winches used on, drill rigs , rescue and recovery vehicles, cargo trucks, trailers and heavy equipment transporters, armoured fighting vehicles, off road vehicles, tractors, loaders and earthmovers, fire engines, high tension line stringing rigs and many other applications.
Winches can be used in tropical and arctic climates as well as in the dry, dusty desert landscape. They can withstand temperatures ranging from –49°C to +55°C. All control devices for the winches can meet EMC requirements according to MILSTD461F.